Swansea Fforestfach factory

 

Car transporter sets being packed

 

Castings emerging from the barrels

 

Corgi assembly shop

 

Dispatch department in the warehouse

 

Final quality check

 

Flat spraying on mesh racks

 

Hand application of transfers

 

Hand Painting

 

Handling out a shot of the car transporter decks and rear ramp. The parts can be clearly seen on the runner system or sprue

 

Jig-boring the guide pillar locations of a mould

 

Ladies checking and deflashing casting

 

Large diecast machine

 

Mask spraying

 

Mask spraying and checking of the finished castings prior to assembly

 

Molten zinc being recast into ingots

 

Plastic mouldings emerging from the machine

 

Polishing the small cavities of the multi-impression mould for the James Bond Lotus Esprit parts. The water cooling connections can be clearly seen on the outsides of the mould

 

Rivetting

 

Shrink wrapping station

 

The Corgi warehouse

 

The degrading plant. The lady in the right hand corner is loading castings into the first hub. This will take the batch along through various degreasing and rising bath

 

The latest method of loading the castings for painting. Unpainted castings are loaded at the far end

 

The modern die-casting foundry

 

Vacuum tank

 

Vanwall casting pre-assembled prior to painting

All pictures © Publisher, New Cavendish Books